Industrial Instrumentation Services

Every control decision starts with a measurement. If a transmitter drifts, an analyzer fails or a valve sticks, the best control logic in the world can't compensate. Complete Controls Services, LLC (CCS) offers design, installation, programming, tuning and troubleshooting for virtually any control instrumentation or system. We are capable of performing calibration, loop tuning, instrument repair, field modifications and efficiency testing on new and existing systems. CCS is based in Blair, Nebraska, with a Midwest emphasis, and serves customers across the United States.

Our Instrumentation Services

Instrumentation Design

We select and specify instruments for your application, including pressure, level, flow, temperature and analytical measurement, and develop the documentation needed for installation and integration.

Installation and Field Modifications

CCS installs new instruments and modifies existing installations when processes change or measurements aren't performing. We make sure instruments are properly located, wired and integrated with your control system.

Instrument Repair and Troubleshooting

When readings don't make sense, our technicians trace the problem through the instrument, wiring, signal and control system to find the cause, then repair or replace what's needed.

Programming and Configuration

Smart transmitters, analyzers and controllers need correct configuration. We set ranges, units, alarms and communications so instruments report accurately to your PLC, DCS or SCADA system.

Calibration and Loop Tuning

We perform scheduled and as-needed calibration and loop tuning. See instrument calibration & loop tuning for details.

Start-Up Services

We provide instrument start-up services on new and modified systems, checking each loop before the process goes live.

Instruments and Systems We Support

• Pressure, differential pressure and level transmitters

• Flow meters and temperature instruments

• Combustion and flue gas analyzers

• Control valves, actuators and positioners

• Flame scanners and burner safety devices

• Loop controllers and field devices on PLC, DCS and SCADA systems

Applications

Boilers, burners, deaerators, HRSGs, heaters, dryers, cooling towers, chillers, pump and process skids, air and steam systems, RO units, water treatment systems and manufacturing lines.

Integration Platforms

Instruments are integrated with Allen Bradley (Rockwell Automation), Siemens, Schneider, Fanuc, Keyence, Pro-face, C-more and other control platforms, and with SCADA systems including Ignition. We are a Certified Ignition integrator.

Why Instrumentation Matters

Instruments are the eyes and ears of your control system. A level transmitter that reads a few percent off can cause boiler trips; a sticking control valve can make a well-tuned loop oscillate; a failing analyzer can throw off combustion and emissions. Many problems that look like control logic issues turn out to be instrument problems, and the reverse is also true. Because CCS handles both instruments and controls, we can follow a problem wherever it leads instead of handing it off between contractors.

Regular attention to instrumentation also pays off in reliability. Scheduled calibration, timely repairs and well-documented installations reduce unplanned downtime and make troubleshooting faster when something does go wrong.

Why Choose CCS for Instrumentation

• Complete turn-key capability. Instrumentation, calibration, programming and panels from one company.

• Controls perspective. We understand how each instrument affects the control loop it serves.

• Technician-founded in 2017, with hands-on troubleshooting experience.

• Cost-effective, proficient service for new and existing systems.

• Based in Blair, NE, serving all US states.

Related CCS Services

• Calibration & Loop Tuning: On-site calibration and PID loop tuning, scheduled or as needed.

• Field Service: On-site troubleshooting, commissioning and startup support.

• Boiler Service: Troubleshooting and repair of boiler controls, burners and instruments on steam and hot water boilers.

• PLC Programming: New programs, migrations and troubleshooting on Allen Bradley, Siemens and other platforms.

• SCADA & Ignition: SCADA design, data collection and migration from a Certified Ignition integrator.

Instrumentation FAQ

What types of instruments do you work on?

We offer design, installation, programming, tuning and troubleshooting for virtually any control instrumentation or system, including pressure, level, flow, temperature and analyzers.

Can you repair instruments in the field?

Yes. We perform instrument repair, troubleshooting and field modifications on new and existing systems.

Do you also handle calibration?

Yes. We provide calibration and loop tuning, scheduled quarterly, biannually or annually, or as needed.

Can you integrate new instruments with our control system?

Yes. We configure instruments and integrate them with your PLC, DCS or SCADA system.

Get Help With Your Instrumentation

Call Complete Controls Services at (833) CCS-AUTOMATION ((833) 227-2886), Monday–Friday, 7:30 AM–4:30 PM, or contact us through our contact page.