Controls Field Service, Commissioning & Startup

When equipment is down or a new system needs to start up, you need technicians on site who know controls. Complete Controls Services, LLC (CCS) provides controls field service, troubleshooting, commissioning and startup for boilers, burners and process equipment. CCS was founded in 2017 by technicians, and field work is at the core of what we do. Based in Blair, Nebraska, we emphasize the Midwest and travel to customer sites across the United States.

Our Field Services

Controls Troubleshooting

Trips, alarms, erratic control and communication failures are where our technicians spend much of their time. We work through PLC logic, HMI and SCADA, instruments, wiring and field devices to find the root cause and get you running.

Commissioning

CCS has performed initial commissioning, retrofits and controls upgrades of many different systems. Commissioning includes I/O checkout, instrument verification, safety device checks and functional testing of control sequences.

Startup Support

We support startup of new and modified systems, adjusting logic and tuning loops as the process comes online so your operators are confident before we leave.

Combustion Tuning in the Field

Field visits on fired equipment can include combustion tuning and emissions tuning for boilers, dryers, HRSGs and heaters.

Calibration and Loop Tuning

We perform on-site calibration and loop tuning, using our own certified equipment or customer provided equipment.

Field Modifications

When processes change, we make field modifications to instruments, wiring, panels and programs on new and existing systems.

Equipment We Service

• Boilers and burners

• Burner management systems and combustion controls

• Deaerators, HRSGs, heaters and dryers

• Cooling towers, cooling water systems and chillers

• Pump and process control skids, VFDs

• Air and steam systems, RO units and water treatment

• Manufacturing line controls

Platforms

Our field technicians work with Allen Bradley (Rockwell Automation), Siemens, Schneider, Fanuc, Keyence, Pro-face, C-more, and other platforms, plus SCADA systems including Ignition, iFix, Wonderware and FactoryTalk View Site Edition. We are a Certified Ignition integrator.

What to Expect When We Arrive

Our technicians arrive prepared to work: laptops loaded with programming software for major platforms, test and calibration equipment, and the experience to work across logic, instruments and combustion. We start by talking with your operators and maintenance staff about what they've seen, then work methodically to isolate the problem. We keep you informed as we go, explain what we found and what we did, and leave notes on anything that should be addressed later. If parts or a larger fix are needed, we lay out the options and help you plan the next step.

For planned work such as startups and commissioning, we coordinate ahead of time with your team and other contractors so the schedule stays on track.

Why Choose CCS for Field Service

• Technician-founded. We started in the field and still work there every day.

• Controls depth. We can troubleshoot logic, instruments and combustion on the same visit.

• Complete scope. Field service is backed by in-house programming, custom control panels and engineering.

• Cost-effective, proficient service focused on safety, efficiency and reliability.

• Midwest emphasis, US-wide travel from Blair, NE.

Related CCS Services

• Boiler Service: Troubleshooting and repair of boiler controls, burners and instruments on steam and hot water boilers.

• PLC Programming: New programs, migrations and troubleshooting on Allen Bradley, Siemens and other platforms.

• Calibration & Loop Tuning: On-site calibration and PID loop tuning, scheduled or as needed.

• Instrumentation: Installation, repair, configuration and troubleshooting of process and boiler instruments.

• Custom Control Panels: Panels designed, built and shop tested prior to shipment.

Field Service FAQ

Do you travel outside Nebraska?

Yes. CCS is based in Blair, Nebraska, with a Midwest emphasis, and we travel to sites across the US.

What are your office hours?

Our office is open Monday–Friday, 7:30 AM–4:30 PM. Call (833) CCS-AUTOMATION to schedule service.

Can you commission equipment someone else installed?

Yes. We provide commissioning and startup support for new and modified systems, including checkout of I/O, instruments and safety devices.

Can you service controls you didn't program?

Yes. We regularly troubleshoot and modify existing systems on a variety of platforms.

Schedule Field Service

Call Complete Controls Services at (833) CCS-AUTOMATION ((833) 227-2886), Monday–Friday, 7:30 AM–4:30 PM, or contact us through our contact page.