Industrial Automation & System Integration

In today's tight and competitive market, people are searching for ways to improve plant performance. Automation can often pay for itself in a short amount of time while improving productivity, consistency and safety. Complete Controls Services, LLC (CCS) is a complete systems integrator with the experience and ability to automate all of your equipment. We are experienced in all phases of industrial automation controls, from concept through completion, and we offer turn-key systems for all aspects of controls. CCS is based in Blair, Nebraska, emphasizes the Midwest and serves customers across the United States.

What We Do

Control System Design

We perform control system design for distributed control systems (DCS), programmable logic controllers (PLC), SCADA systems, loop controllers, human machine interfaces (HMI) and Manufacturing Execution Systems (MES), plus system integration of all necessary components to complete the project.

PLC, HMI and SCADA Programming

Our team handles PLC programming, HMI programming and SCADA integration. We are a Certified Ignition integrator.

DCS

We offer all sizes of automation designs, from PLCs to complex distributed control systems.

MES and Business System Integration

SCADA and DCS systems can be configured to collect and report data from your operations and provide an interface with your business systems. We integrate production and process data with MES so decisions are based on real information.

Instrumentation, Panels and Field Service

Turn-key automation includes instrumentation, calibration and loop tuning, custom control panels and field service for commissioning and startup.

Equipment We Automate

We have completed projects ranging from large manufacturing plants to small single pump systems. CCS has extensive experience with:

• Boilers, burner management and combustion controls

• Dryers and heaters

• Deaerators (DA)

• Cooling water systems and cooling towers

• Chillers

• HRSGs

• VFDs

• Air and steam systems

We also have experience with manufacturing lines, RO units and water treatment systems, as well as wireless and solar applications.

Platforms

PLCs: Allen Bradley (Rockwell Automation), Siemens, Fanuc, Keyence and others.

HMIs: Allen Bradley, Siemens, Schneider, Pro-face, C-more and others.

SCADA: Ignition, iFix, Wonderware, Allen Bradley FactoryTalk View Site Edition and others.

All are programmed to meet your specific applications and required industry standards as applicable.

How We Work

Every automation project starts with understanding your process and your goals: higher throughput, better consistency, improved safety, better data or replacing obsolete equipment. We develop a scope and design, build and test panels and programs, support installation, commission the system and tune it for performance. You receive documentation and training so your team can operate and maintain the system with confidence. Whether you need one machine automated or a complete plant system integrated, we follow the same disciplined approach.

Why Choose CCS as Your System Integrator

• Concept through completion. One company for design, programming, panels, instrumentation, commissioning and tuning.

• Technician-founded in 2017 by people dedicated to cost-effective, proficient service.

• Diverse background. Our team's experience spans agricultural, Navy nuclear power, boiler and burner operations, and manufacturing.

• Platform flexibility across major PLC, HMI and SCADA brands.

• Midwest-based, nationwide service from Blair, NE.

Related CCS Services

• PLC Programming: New programs, migrations and troubleshooting on Allen Bradley, Siemens and other platforms.

• SCADA & Ignition: SCADA design, data collection and migration from a Certified Ignition integrator.

• DCS Integration: Distributed control system design, configuration and migration, small to large.

• Custom Control Panels: Panels designed, built and shop tested prior to shipment.

• Boiler Service: Troubleshooting and repair of boiler controls, burners and instruments on steam and hot water boilers.

Industrial Automation FAQ

What size projects does CCS take on?

We have completed projects ranging from large manufacturing plants to small single pump systems.

Do you offer turn-key automation?

Yes. We offer turn-key systems for all aspects of controls, from concept through completion.

Which platforms do you work with?

We work with Allen Bradley (Rockwell Automation), Siemens, Schneider, Fanuc, Keyence, Pro-face, C-more, Ignition, iFix, Wonderware, FactoryTalk and others.

Can you improve our existing system instead of replacing it?

Yes. We're happy to discuss the possibilities for improving the safety, efficiency and reliability of your existing systems.

Start Your Automation Project

Call Complete Controls Services at (833) CCS-AUTOMATION ((833) 227-2886), Monday–Friday, 7:30 AM–4:30 PM, or reach us through our contact page.