Custom Control Panels & Panel Building
Every automation project needs a well-built control panel. Complete Controls Services, LLC (CCS) designs and builds custom industrial control panels for boilers, burner management, process skids and plant systems. Our customized solutions are built for your unique needs, and our custom panels are shop tested prior to shipment. CCS is based in Blair, Nebraska, with a Midwest emphasis, and ships and supports panels for customers across the United States.
Our Control Panel Services
Custom Panel Design
We design panels around your application: power distribution, PLC and I/O, HMI, drives, safety devices and terminal layout. Drawings document the panel so it can be installed, maintained and modified with confidence.
Panel Building
CCS builds small to large control panels, from simple operator stations to complete PLC and drive enclosures.
Shop Testing
Our custom panels are shop tested prior to shipment, so wiring and I/O are checked before the panel reaches your site, saving time during installation and startup.
Existing Panel Modifications
Need to add I/O, replace an obsolete controller or reorganize a crowded enclosure? We modify existing panels to extend their life and fit new requirements.
Enclosure Modifications
We provide enclosure modifications for new devices, operator interfaces, ventilation and cable entries.
Programming and Startup
Panels can ship fully programmed. We provide PLC programming, HMI programming and field service for installation support, commissioning and startup.
Panel Options
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Custom applications
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Small to large applications
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Various NEMA rated panels
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Steel, fiberglass, stainless steel, copper and other panel types
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Existing panel and enclosure modifications
Typical Panel Applications
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Boiler control and burner management system panels
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Combustion control and O2 trim panels
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Pump and process control skid panels with VFDs
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Cooling tower, chiller and cooling water panels
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Deaerator, heater and dryer control panels
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Instrumentation and remote I/O panels
Components and Platforms
We build panels with Allen Bradley (Rockwell Automation), Siemens, Schneider, Fanuc, Keyence, Pro-face, C-more, and other PLC and HMI hardware, selected to match your plant standards and spare parts.
Our Panel Process
Each panel starts with a review of your application, site conditions and plant standards. We develop the layout and wiring drawings, select components and confirm the design with you before building. During the build, wiring is labeled and organized for easy troubleshooting. Before shipment, the panel is shop tested, including power-up and I/O checks, and programming can be loaded and tested at the same time. Once it arrives, our team can support installation, commissioning and startup so the panel goes from crate to running equipment with as little friction as possible.
You receive as-built drawings with every panel, so your maintenance team has accurate documentation for the life of the equipment.
Why Choose CCS for Custom Control Panels
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Shop tested prior to shipment.
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Concept through startup. Design, build, programming and commissioning from one company.
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Built by a controls team that also troubleshoots panels in the field, so we build them to be serviceable.
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Technician-founded in 2017.
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Cost-effective solutions from Blair, NE, for customers nationwide.
Related CCS Services
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PLC Programming: New programs, migrations and troubleshooting on Allen Bradley, Siemens and other platforms.
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HMI Programming: Clear, consistent operator screens on Allen Bradley, Siemens, Schneider, Pro-face and C-more.
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Burner Management Systems: BMS design, PLC-based burner safety logic and flame safeguard upgrades for fired equipment.
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Field Service: On-site troubleshooting, commissioning and startup support.
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Industrial Automation: Turn-key system integration across PLC, SCADA, DCS, HMI and MES.
Custom Control Panel FAQ
Do you build panels for small projects?
Yes. We build small to large applications, from single operator stations to full control systems.
Are panels tested before they ship?
Yes. Our custom panels are shop tested prior to shipment.
Can you modify our existing control panel?
Yes. We offer existing panel modifications and enclosure modifications.
What enclosure materials do you use?
We build with steel, fiberglass, stainless steel and other enclosure types, in various NEMA ratings to suit your environment.
Start Your Panel Project
Call Complete Controls Services at (833) CCS-AUTOMATION ((833) 227-2886), Monday–Friday, 7:30 AM–4:30 PM, or contact us through our contact page.
