Industrial Boiler Service & Boiler Controls
When a boiler trips, short-cycles or won't hold pressure, the whole plant feels it. Complete Controls Services, LLC (CCS) provides industrial boiler service focused on the part of the boiler that most often causes trouble: the controls. Founded in 2017 by technicians, CCS helps commercial and industrial customers keep steam and hot water boilers running safely, efficiently and reliably. We are based in Blair, Nebraska, with a strong Midwest focus, and we travel to serve customers across the United States.
What Our Boiler Service Covers
Boiler Controls Troubleshooting and Repair
Nuisance trips, flame failures, erratic firing rates and level alarms are usually symptoms of a controls, instrument or wiring issue. Our technicians trace the problem through the burner management system, combustion controls, field devices and logic to find the root cause instead of just resetting the alarm.
Burner and Combustion Service
CCS performs burner efficiency tuning for optimum performance, maximum efficiency and lowest emissions. Tuning can help you identify and address elevated NOx and CO levels, steam and stack temperature variance, boiler control issues and even tube failure. See our combustion tuning and emissions tuning pages for more detail.
Burner Management and Safety Systems
We service, troubleshoot and upgrade burner management systems and flame safeguard controls so your safety logic does what it is supposed to do. Learn more on our burner management systems page.
Instrumentation and Calibration
Pressure, level, flow, temperature and analyzer instruments drive every boiler control decision. We install, repair, calibrate and troubleshoot boiler instrumentation, and for burner applications we recommend calibrations be performed in conjunction with efficiency tuning.
Controls Upgrades and Retrofits
When parts are obsolete or a system can no longer be supported, CCS can plan and complete boiler controls upgrades, from individual components to complete PLC-based control systems.
Boilers and Related Equipment We Work On
Steam and hot water boilers for commercial and industrial facilities
Burners of many designs and fuels
Deaerators (DA) and feedwater systems
HRSG and duct burners
Process and thermal fluid heaters and dryers
Air and steam systems, pumps and VFDs
CCS has experience with burners of many designs and has performed initial commissioning, retrofits and controls upgrades of many different systems.
Control Platforms
Boiler controls today are often PLC-based. We work with Allen Bradley (Rockwell Automation), Siemens, Schneider, Fanuc, Keyence, Pro-face, C-more and other platforms, along with SCADA systems such as Ignition, iFix, Wonderware and FactoryTalk View Site Edition. We are a Certified Ignition integrator.
What to Expect on a Service Call
Every visit starts with listening. Your operators know how the boiler has been behaving, and their observations often point straight to the problem. From there, we review alarm history, check the burner management sequence, verify key instruments and watch the boiler through a firing cycle. When we find the cause, we explain it in plain terms, make the repair or adjustment, and let you know if anything else needs attention soon. If a larger fix is needed, such as replacing obsolete controls, we lay out the options so you can plan around your production schedule instead of reacting to an emergency.
Why Choose CCS for Boiler Service
Technician-founded. CCS was started in 2017 by technicians, and we still approach every job from the boiler room floor.
Controls depth. Many boiler service providers are mechanical first. Our strength is the controls, instrumentation and programming that make a boiler run right.
Complete scope. Troubleshooting, tuning, calibration, programming and custom control panels under one company, from concept through completion.
Cost-effective service. We focus on practical fixes that improve the safety, efficiency and reliability of your existing systems.
Midwest-based, nationwide reach. From our home base in Blair, NE, we serve customers throughout the Midwest and across the US.
Related CCS Services
Combustion Tuning: Analyzer-based burner tuning for efficiency and performance on boilers, dryers, HRSGs and heaters.
Burner Management Systems: BMS design, PLC-based burner safety logic and flame safeguard upgrades for fired equipment.
Boiler Controls Upgrades: Retrofits for obsolete combustion, drum level and feedwater controls, including O2 trim and parallel positioning.
Calibration & Loop Tuning: On-site calibration and PID loop tuning, scheduled or as needed.
Field Service: On-site troubleshooting, commissioning and startup support.
Boiler Service FAQ
What types of boilers does CCS service?
We work on commercial and industrial steam and hot water boilers, along with related equipment such as burners, deaerators, HRSGs and heaters. Our focus is the controls, burner management, combustion and instrumentation side of the system.
Do you only work in Nebraska?
No. CCS is based in Blair, Nebraska, and emphasizes the Midwest, but we serve customers in all US states.
My boiler keeps tripping. Can you help?
Yes. Repeated trips are one of the most common reasons customers call us. We troubleshoot the burner management system, flame detection, interlocks, instruments and wiring to find and correct the cause.
How often should boiler controls be checked?
It depends on your equipment and operation. Many customers schedule instrument calibration quarterly, biannually or annually, and pair calibration with combustion tuning on burner applications.
Schedule Boiler Service
Keep your boilers safe, efficient and online. Call Complete Controls Services at (833) CCS-AUTOMATION ((833) 227-2886), Monday–Friday, 7:30 AM–4:30 PM, or send us a message through our contact page. We'd be happy to discuss improving the safety, efficiency and reliability of your boiler systems.
