ABOUT

Complete Controls Services LLC is located in Omaha, NE at the heart of the Midwest.  CCS was founded in 2017 by technicians who are dedicated to providing cost-effective and proficient service to commercial and industrial customers throughout the United States and globally.  As of 2020, CCS has combined for over 45 years of experience in Automation and Controls through Agricultural, Navy Nuclear Power, Boiler / Burner Operations, and Manufacturing.

CCS is experienced in all phases of industrial automation controls, from concept through completion. We perform control system design for distributed control systems (DCS), programmable logic controllers (PLC), SCADA systems, loop controllers, Human Machine interface (HMI), Manufacturing Execution Systems (MES), and system integration of all necessary components to complete the project. We offer turn-key systems for all aspects of controls.

In today's tight and competitive market, people are searching for ways to improve plant performance. Automation can often pay for itself in a short amount of time while improving productivity, consistency and safety. We offer all sizes of automation designs, from PLC's to complex Distributed Control Systems.

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We are a complete systems integrator with the experience and ability to automate all of your equipment. SCADA and DCS systems can be configured collect and report data from your operations and provide an interface with your business systems. 

We are capable of performing calibration, loop tuning, instrument repair, field modifications, and efficiency testing on new and existing systems.

CCS would be happy to discuss the possibilities available for improvement in the safety, efficiency and reliability of your existing systems.

 Industrial Automation 

We have the experience and ability to automate nearly all of your industrial equipment. We have completed projects ranging from large manufacturing plants to small single pump systems.

CCS has extensive experience with Boilers, Dryers, DA's, Cooling Water Systems and Towers, Chillers, HRSG, VFD's, Air and Steam Systems, and Heater controls; as well as additional experience with manufacturing lines, RO units, and water treatment systems. 

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We have experience using various programming platforms, such as Allen Bradley, Siemens, Delta V, & various other programming software, both for logic execution and HMI.

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System Integrator

We are a Certified Ignition integrator for v7.9 and v8.0. 

CCS can work with all brands of SCADA: iFix, Ignition, Wonderware, Allen-Bradley FactoryTalk View Site Edition, etc. 

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HMI's: Allen Bradley, Siemens, Schneider, Pro-face, C-more, etc.

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PLC'S: Allen Bradley, Siemens, Fanuc, Delta V, Keyence, etc. 

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All are programmed to meet your specific applications and required industry standards as applicable. CCS will also provide custom applications and small to large DCS.

Tuning

CCS can perform burner efficiency tuning of combustion systems for optimum performance, maximum efficiency & lowest emissions. We have the knowhow to make your furnace, industrial burner or combustion system work to the original specifications.

We provide combustion tuning for Boilers, Dryers, HRSG & Heaters of any size or fuel.

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Tuning your boiler and burner equipment can help you identify and address elevated NOx and CO levels, steam and stack temperature variance, boiler control issues, and even tube failure. Don't wait for your industrial boiler and burner to cause emergency shutdown.

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CCS has experience with burners of many designs and has performed initial commissioning, retrofits, and controls upgrades of many different systems.

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Instrumentation

We offer design, installation, programming, tuning & troubleshooting for virtually any control instrumentation or system. Calibration services can be scheduled for quarterly, biannually, 

annually Instrument calibration and start-up services on various instruments. 

CCS can perform calibrations with our own certified equipment or using customer provided equipment.  Offering this service allows us to provide complete turn-key services on projects.  

For burner applications, calibrations are recommended to be performed in conjunction with efficiency tuning.

    UL Custom Panel Shop

Customized solutions for your unique needs, our custom panels are shop tested prior to shipment. We offer UL508A certified panels, and various NEMA rated panels. We provide:

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• Custom Applications

• Enclosure Modifications

• Small to Large Applications

• Existing Panel Modifications

• Steel, Fiber Glass, Stainless Steel, Copper, & other various types of panels